MIL-I-60522A(OS)
4.1.2 Quality assurance terms and definitions. Reference shall be made to MIL-STD-109 to define the quality assurance terms used.
4.1.3 Inspections. Inspections shall be in accordance with MIL-A-2550.
4.2 Classification of inspections. The inspection requirements specified herein are classified as follows:
a. First article inspection (see 4.4)
b. Quality conformance inspection (see 4.5)
4.3 Inspection conditions. Unless otherwise specified (see 6.2), all inspections shall be performed under the following conditions:
a. Temperature: room ambient (68 to 77•F)
b. Altitude: sea level
c. Humidity: 50 percent relative, maximum d. Atmospheric pressure: 14.7 psi
4.4 First article inspection. At the beginning of regular production, the contractor shall submit an initial production sample to a Government approved facility for evaluation. The sample shall consist of five metal parts assemblies, nine sets of unassembled parts, one set of unassembled parts without plating or final protective finish, and fifty shear pins from the same lot of shear pins tested by the contractor. The sample shall be manufactured in the same manner, using the same materials, equipment, processes, and procedures as used in regular production. All parts and materials, including packaging and packing, must be the same as will be used for regular production and shall be obtained from the same source of supply. After inspection and provisional acceptance at source, the first article sample shall be inspected for all requirements of the drawings and specifications. The Government reserves the right to require new first article samples until an acceptable sample is submitted (see 6.3).
4.5 Quality conformance inspection.
4.5.1 Lot.
4.5.1.1 Submission of product. Unless otherwise specified by the contracting activity, formation and identification of lots shall be in accordance with MIL-STD-105.
4.5.1.2 Size of lot. For the purpose of identification and shipment, the shipping lots of metal parts assemblies shall consist of 1200 assemblies, maximum, provided the homogeneity requirements of inspection lots have been retained.
4.5.2 Examination. One hundred percent examination shall be performed for all critical defects. Examination for major and minor defects shall be performed on a defect basis in accordance with the classification of defects. Four power (4x) magnification may be used in performing visual examination for such defects as burr and foreign matter. Inspection for rubber O-rings shall be in accordance with MIL-STD-
413. When compliance with the applicable requirement is in doubt as a result of visual examination, the
characteristic shall be measured or gaged to determine acceptability. All nonconforming material shall be rejected.
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